Contract manufacturing for laser-based manufacturing processes
With our contract manufacturing services in the field of laser technology, we support companies from the initial idea to the series production-ready implementation of a new project. In doing so, we combine sound process know-how in laser material processing with many years of experience in the development and optimization of manufacturing processes.
Our services in contract manufacturing
From pilot series to series production.
Whether it's pilot production, small-batch production or preparation for later series production – we support our customers along the entire value chain. From preliminary development and process development to manufacturing, you receive all services from a single source. Our focus is on the development and implementation of robust and economical laser-based manufacturing processes. We cover both continuous laser processes, such as laser beam welding and laser soldering, as well as short and ultrashort pulse laser processing methods for high-precision cutting, structuring and ablation processes for processing a wide variety of materials.
Contract manufacturing processes:
Laser beam welding · Laser beam soldering · Laser cutting · Laser cleaning · Laser structuring · Laser ablation · Short pulse laser processing · Ultrashort pulse laser processing
Materials used in contract manufacturing:
Aluminum (Al) · Copper (Cu) · Steel (Fe) · Stainless steel · Titanium (Ti) · Nickel (Ni) · Tungsten (W) · Molybdenum (Mo) · Ceramics · Glasses · Thermoplastics (high-performance plastics such as polyimide (PI) or polyetherketone (PEK), engineering plastics such as polyamides (PA) or polycarbonate (PC), or commodity plastics such as polyethylene (PE) or polypropylene (PP)) · various thermosets and elastomers · dissimilar material compounds
Industries and applications
Our contract manufacturing services support companies from various industries in the development, optimization, and implementation of laser-based manufacturing processes. Through the combination of process development, manufacturing expertise and scientific expertise we accompany projects from the initial idea to series production.
E-mobility and battery technology
For applications in e-mobility and battery technology, we develop and implement manufacturing solutions for battery components, busbars, electrical contacts and sophisticated aluminum-copper (Al-Cu) connections. We utilize state-of-the-art blue, green and infrared lasers in these processes.
Power electronics and electronics manufacturing
In the field of power electronics, we support projects involving inverters, capacitors, power modules and electronic assemblies. Typical applications include electrical contacts, precision structuring and the processing of functional surfaces for electronic components and sensor systems.
Energy technology, automation and mechanical engineering
We manufacture complex assemblies, electrical contacts and sophisticated material connections for companies in the energy, automation and manufacturing sectors. We have particular expertise in applications with high demands on reliability, durability and component quality.
Precision engineering, microsystems technology and precision machining
When the smallest structures, finest contours or highest machining accuracies are required, the laser is an ideal tool for implementation. We support the production of delicate components and functional microstructures – from individual features in the micrometer range to complex precision components for precision engineering, microsystems technology, sensor technology, optics or research and development projects.
Medical technology
We manufacture sophisticated components for quality-critical applications in medical technology. These include stents and other components for diagnostic, therapeutic and implantable systems that place the highest demands on precision, surface quality, process reliability and documentation.
Other industries
Furthermore, we are happy to assist companies with individual development and manufacturing tasks for which no standard solutions exist. Especially with new products, prototypes and special applications, blz partners benefit from the combination of scientific expertise, modern laser technology and flexible manufacturing.
We manufacture according to your specific requirements.
Do you want to have components manufactured, produce a pilot or small series or develop a laser-based manufacturing process? Contact us – we support you from the initial idea to series production.
Advantages for industrial partners – development-accompanying contract manufacturing
Important decisions that significantly influence a product’s quality, cost-effectiveness and process reliability are made as early as the development phase. By bringing our manufacturing and process expertise into the process at an early stage, we help companies create the optimal conditions for subsequent industrial implementation.
01
ready for production.
We support the development of components and assemblies in early project phases and specifically contribute our know-how from laser material processing to the development process.
02
process-reliable.
By taking welding requirements into account early on, we support the design of components and create the basis for stable and reproducible manufacturing processes.
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economically.
Optimized designs help to avoid unnecessary defects, reduce rework and improve the cost-effectiveness of subsequent manufacturing.
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close to production.
By closely integrating development, process knowledge and manufacturing expertise, we shorten development times and facilitate the transition from pre-development to series production-ready processes.
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FAQs on contract manufacturing for laser-based manufacturing processes at the Bayerisches Laserzentrum
Do you have questions about our contract manufacturing services? Our FAQs provide answers to frequently asked questions about processes, materials, applications, and our collaboration with the Bayerisches Laserzentrum.
What services does contract manufacturing at the Bayerisches Laserzentrum include?
Our contract manufacturing services encompass the development, optimization and implementation of laser-based manufacturing processes. We support projects from preliminary development and process development through to pilot production, small-batch production, and preparation for series production.
What procedures does the blz offer?
Our contract manufacturing services include laser beam welding, laser beam brazing, laser cutting, laser cleaning, laser structuring and laser ablation. Furthermore, we possess extensive expertise in short- and ultrashort-pulse laser processing for high-precision cutting, structuring, micro-drilling and ablation processes.
Does the Bayerisches Laserzentrum already provide support during the development phase?
Yes. We support our customers from the very beginning of product development, advising on aspects such as weldability design and manufacturing-friendly layout of components and assemblies. By integrating our process expertise early on, development times can be shortened, unnecessary defects avoided and subsequent manufacturing risks reduced.
For which components and material connections is laser-based contract manufacturing suitable?
Our laser-based contract manufacturing is suitable for a wide range of industrial applications. Typical components include busbars, inverters, capacitors, battery components, electronic assemblies and precision components for medical technology. Furthermore, we have extensive experience with aluminum-copper (Al-Cu) and dissimilar material joining. We are also well-equipped to work with difficult-to-weld, high-strength and crack-prone materials.
From what quantity does blz offer contract manufacturing?
Our contract manufacturing service is available regardless of the quantity you require. We produce one, ten, hundreds or several thousand components, depending on your needs. Challenge us with your applications!
How does the Bayerisches Laserzentrum support the transition to series production?
Once we have developed a production-ready process together with you, we transfer it to your production line. We support you in selecting the system technology and in fine-tuning the parameters (specific to your plant).
What are the advantages of contract manufacturing during the development process?
The early integration of manufacturing and process knowledge makes it possible to identify potential challenges as early as the development phase. This allows for the optimization of designs, reduction of manufacturing costs and the creation of the conditions for stable and economical series production processes.
Do you want to have a pilot series or small series produced, or are you looking for support in developing laser-based manufacturing processes ready for series production?
We are the right partner for you! Contact us – we would be happy to advise you on the possibilities of contract manufacturing at the Bayerisches Laserzentrum. Your contact person for contract manufacturing at the blz is Dr.-Ing. Dominic Bartels.