Application examples

Those who dedicate time to research contribute to numerous inventions and advancements in applied laser technology. Here is a selection of some success stories in which we have been involved in the past.

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Application example: Joining battery cells

As one of the first institutions in Germany, we ventured into the process of contacting charged battery modules. We know how cell contacting should be carried out and can also weld small batch sizes for industrial applications.

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Application example: Welding of electric motors

Together with several partners, we developed a 48V motor. The challenge? Reliable welding of the hairpin contacts. A challenge for some, but for us, with our expertise and the right system technology, it's now routine.

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Application example: Joining bipolar plates

Bipolar plates are becoming increasingly important. One of the key challenges is ensuring reliable and reproducible joining at high speeds. We have advanced the process and are achieving welding speeds of more than 1.5 m/s. The best part? High-resolution, high-speed recordings that allow us to observe the formation of defects in slow motion.

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Application example: Surface cleaning

Our pulsed and ultrashort pulsed laser systems allow us to remove even the finest impurities. This prevents defects in subsequent processing steps or improves product performance through enhanced surface finish.

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Corrosion-resistant coatings

Few atmospheres are more challenging than marine environments. As part of our research, we have developed solutions for coating components used in applications such as seawater. The result? Wear- and corrosion-resistant coatings characterized by a long service life.

Would you like to know more?

Do you have questions or need additional information about one of the application examples described here? Then please contact us. We're happy to help!

Discover our publications

Sommerfest am Bayerischen Laserzentrum: Teamgeist, Wertschätzung und gemeinsame Erlebnisse

By Katrin Meyerhöfer • 6 August 2026
Forschung lebt von innovativen Ideen – aber genauso von den Menschen, die sie jeden Tag mit Leben füllen. Deshalb gehört das gemeinsame Sommerfest des Bayerischen Laserzentrums und des Lehrstuhls für Photonische Technologien (LPT) der Friedrich-Alexander-Universität Erlangen-Nürnberg  zu einem festen Termin in unserem Kalender. Bei hochsommerlichen Temperaturen kamen Mitarbeitende beider Einrichtungen jetzt zusammen, um gemeinsam Zeit zu verbringen, Erfolge zu feiern und den Teamgeist zu stärken.

Kupfer: Neue Potenziale bei der Einschweißtiefe

By Dominic Bartels und Katrin Meyerhöfer • 3 August 2026
Eine systematische Laserprozessentwicklung ist die Voraussetzung dafür, selbst anspruchsvolle Werkstoffe wie reines Kupfer zuverlässig und wirtschaftlich bearbeiten zu können. Aktuelle Versuche am Bayerischen Laserzentrum zeigen, welches Potenzial moderne Hochleistungslaser in Kombination mit einer durchdachten Prozessentwicklung für die Lasermaterialbearbeitung haben. In diesem Blogbeitrag erfahren Sie, welche Einschweißtiefen bereits heute möglich sind und warum die Optimierung der Prozessstrategie dabei eine entscheidende Rolle spielt.

Erfolgreiche Promotion liefert neue Impulse für die Additive Fertigung

By Katrin Meyerhöfer • 20 July 2026
Forschung lebt von neuen Ideen, wissenschaftlicher Neugier und dem Transfer innovativer Erkenntnisse in die industrielle Praxis. Einen wertvollen Beitrag dazu leistet die Promotionsarbeit unseres ehemaligen Kollegen Andreas Maier, der sich darin intensiv mit dem Laserpulverauftragschweißen (LPAS) von Duplexstählen beschäftigt hat. Die Dissertation liefert wichtige Ergebnisse dazu, wie Anwendungen im Bereich der Additiven Fertigung zukünftig leistungsfähiger, effizienter und zielgerichteter gestaltet werden können.

FAQs about the fields of activity of the Bavarian Laser Center

What laser applications do we work with, and which industries do we serve? You'll find the answers here.

  • Where has the Bavarian Laser Center already provided successful support?

    In the past, for example, we have used our high-resolution, high-speed cameras to optimize welding processes with regard to spatter formation. Our algorithms allow us to track the formation and spread of spatter, thus contributing to highly efficient processes with minimal scrap.

  • Has the Bavarian Laser Center already developed processes that have subsequently been implemented industrially?

    Yes, of course! We have already developed various processes for partners from a wide range of industries. These optimized processes help to minimize the error rate and thus maximize profits for the respective companies.

  • In which fields does the Bavarian Laser Center work?

    We operate in the traditional automotive and aerospace industries, as well as in emerging technologies such as quantum technology. Our focus is strongly on solutions rather than products, ensuring we always keep the added value for our partners in mind. Our greatest advantage? The laser's high flexibility.

  • Is my use case the right one for you?

    Do you want to benefit from the advantages of laser technology in your product? Then you've come to the right place. We advise and support you during the trial process and provide assistance with our many years of expertise.